ISO 9001:2008 Certified Company ( 37 Years Old ) Lsaw Hsaw Coating Pipe Distributors | Dealer | Supplier | Exporter | Stockist in India

+91-0-98198 88387
pmehta@gautamtube.com

Lsaw Hsaw Coating Pipe Suppliers Distributor Exporters Stockist Dealers in India

Lsaw Hsaw Coating Pipe Price in India | Lsaw Hsaw Coating Pipe Latest Price | Enquiry For Lsaw Hsaw Coating Pipe PriceISO 9001:2008 Certified Company ( 37 Years Old ) Gautam Tube Corporation is No. 1 Distributor and Dealer of Lsaw Hsaw Coating Pipe

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Man Lsaw Pipe

Man Industries India Limited

Man Hsaw Pipe

Man Industries India Limited

Man Coating Pipe

Man Industries India Limited

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HSAW PIPES Introduction

The company, keeping up with the pace of industrial movement, is committed to make some major investments forMan Industries India Limited Hsaw Pipes
expansion of its Helically Submerged Arc Welded (HSAW) Line Pipe manufacturing facilities.

The company’s HSAW Line Pipe Facility at Anjar is equipped with all NDT and laboratory facilities to cater to the
requirements of its world-wide clientele of high pressure/critical application segment.

With major expansion of HSAW facility , Man Industries (I) Ltd. has commissioned new production lines in the year 2007 and 2008.

In addition to the stable demand of HSAW Line Pipes in the conventional segments of Oil transportation, Water Supply, Sewerage, Agriculture and Construction, there is a global surge in the acceptance of HSAW Line Pipes for high pressure applications (in onshore installations). Man Industries (I) Ltd. offers high quality HSAW Line Pipes conforming to globally accepted quality standards.

HSAW PIPES / SPIRAL PIPE Technology

In order to ensure quality products, the company performs various tests and inspections in adherence with the industry standards. The quality check and inspection begins right from the time, the raw materials are procured and ends with the final product.
Our continuous automated ultrasound, X-ray, Chemical and Mechanical testing ensures customers’ satisfaction and confidence. In addition to the conventional testing, we can carry out selective testing to assure the desired quality product.

Quality Assurance of the facilities complies with the National and International Standards.
Facilities available for testing and the patterns are shown in the chart.

HSAW PIPES / SPIRAL PIPE Products Range

We have HSAW capacity of 500,000 tonnes both the plants put together.

H SAW / SPIRAL PRODUCT PARAMETERS

Outside Diameter Wall Thickness Pipe Length (max) Grade
18" to 120" 6 mm to 25.40 mm 18 meters Up to API 5L X-80

HSAW PIPES / SPIRAL PIPE Manufacturing Process

HSAW PIPES / SPIRAL PIPE Manufacturing Process

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LSAW PIPES Introduction

Man Industries manufactures Longitudinal Submerged Arc Welded (LSAW) Line Pipes of various sizes and in conformance with various Man Industries India Limited Hsaw Pipes
specifications to meet the growing Global demand of high pressure, cross-country pipeline owners and operators.

The LSAW Line Pipes are manufactured in Diameter, ranging from 16” to 56” in strict conformance to the general and customized specifications
of the clients from various sectors such as Oil, Gas, Petrochemicals, Fertilizers and Dredging.
All the Line Pipe manufacturing facilities of Man Industries possess valid licenses to use API Monogram and also possess various customized approvals
from reputed clients worldwide.

The technologically efficient facilities of Man Industries enable the company to manufacture flawless LSAW Line Pipes. The facilities employ state-of-the-art PLC Automated JCO and 3 Roll Bending Press supplied by CHR Haeusler of Switzerland, high speed Welding Stations, productive Expander and a series of NDT and Laboratory facilities. The efficient & synchronized facilities and trained & experienced manpower has earned the company many National and International approvals from Oil and Gas Majors of the world.

LSAW PIPES Technology

Quality has been the prime concern for the company for any of the products it manufactures. To ensure that the products are of utmost quality, Man Industries (I) Ltd. has roped in the world's most Man Industries India Limited Hsaw Pipesadvanced technology in this highly specialized and high priority field. The latest, Pre stressed three Roll Bending process from Haeusler, is being used to manufacture pipes of improved strength and toughness.
In addition, the collaborators have given a performance guarantee for the plant in terms of production parameters and adherence to all international standards of quality including API and NACE.

In addition to the above, the facility of a COLD EXPANDING MACHINE is also available at the works. EXPANDER is imported from Romania to meet the mandatory/optional requirements of Oil & Gas industry.

With a state-of-the-art online plate UT Machine, an automated JCO and 3 Roll Bending Mill, equipped with CNC & PLC Controls, state-of-the-art Internal and External Welding Units, On line real time Radioscopy, advanced CNC Hydrostatic testing, On line X-ray / Ultrasonic M/c. etc., we supply quality and flawless steel pipes confirming to API / NACE international standards to meet global demand of a large diameter ranging from 18" to 56" meant for critical applications.

LSAW PIPES Products Range

We have LSAW capacity of 500,000 tonnes both the plants put together.

L SAW  PRODUCT PARAMETERS
Outside Diameter 16" to 56"
Wall Thickness 6 mm to 38 mm
Pipe Length (max) 12.20 meters
Grade Up to API 5L X-80

LSAW PIPES Manufacturing Process

LSAW PIPES Manufacturing Process

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Coating Introduction

To protect the line pipes from corrosion and to enhance its operational life, Man Industries offers various options of coating systems to the choice of the customer as per the end use of the pipe. Man Industries India Limited Hsaw Pipes
The coating is carried out using the latest technology and proven raw materials.

Single layer FBE, 3 Layer PE & 3 layer PP Coating
Internal Blasting & Painting
Coaltar Enamel Coating

SINGLE LAYER FBE, 3 LAYER PE & 3 LAYER PP COATING

Specifications
Pipe Diameter: 4” to 56”
Plant Capacity: 3,900,000 sq. m. per annum

Process

The FBE, 3LPE and 3PP coating systems are applied on a single process line. The pipe is first heated to remove any moisture present on the surface. It is then blast cleaned to provide the required degree of roughness and inspected for cleanliness. An acidic surface treatment can be done, if required by the specification. The pipe is then heated by electric induction and FBE is sprayed on the line pipe to achieve the required thickness of this layer. Before the FBE gels, the Co-polymer Adhesive is applied by extrusion method followed by application of PE or PP Layer. The coated pipe is then allowed to pass through a quenching tunnel for cooling. Further inspection and cut back removal takes place after the pipe is sufficiently cooled.

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INTERNAL BLASTING & PAINTING

Pipes are coated internally to prevent corrosion and to improve the product flow characteristics. Man Industries offers coating in the form of two part liquid epoxy system in thickness range from 75 to 750 microns.

Specifications
Pipe Diameter: 14” to 84” and above
Plant Capacity: 2,900,000 sq. m. per annum

Process

The operation begins with the pipe being placed on the rotator of the Shot Blasting Machine and the hose pipe with a rotary turbine travels longitudinally inside the pipe from one end to other centrifugally emitting the shots-grit mixture with a high velocity to provide the required degree of roughness to the internal surface of the pipe. The metallic dust generated during the blast operation is collected by an efficient dust collector.

The blast cleaned pipe is transferred to another rotator by the means of hydraulic ejecting and receiving arms. The boom carrying the rotary spray head is inserted inside the pipe, which sprays the epoxy mixture uniformly on the pipe inside surface from one end to other end. The travel speed of the boom flow of epoxy mixture is adjusted to meet the required thickness of the epoxy layer as per the specification. The coating can be performed in single or double layers depending on the thickness of coating.

The coated pipe is then rolled over the padded skid to the curing chamber and finally to stenciling and storage/dispatch section.

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COALTAR ENAMEL COATING

Coaltar Enamel Coating is applied on pipes that are used for both onshore as well as offshore applications. Coaltar Enamel Coating is now being used for over more than 50 years. The coating is applied mostly on pipes that are used in relatively swampy and damp soil conditions and in offshore installations.

Specifications
Pipe Diameter: 4” to 56” and above
Plant Capacity: 1,000,000 sq. m. per annum

Process

The Coaltar Enamel Coating process first begins by the pipe being externally shot blasted to the required standard. A layer of coaltar primer is then immediately applied on the shot blasted surface. This is applied online immediately after the shot blasting.
The pipe is then transported to the coating booth by the means of ejecting and receiving arms and intermediate skid. In the application booth, as the pipe rotates over a parabolic conveyer, the hot molten coaltar is made to fall freely under gravity on the pipe surface with the fiber glass inner and intermediate wraps wrapped simultaneously. As the pipe exits the booth, it is covered with the last outer wrap. Finally, the pipe is made to pass through a tunnel having cold water sprayed on it continuously to cool the coating. After cut back removal, the coated pipe is rolled over a V-board for inspection, stenciling and dispatch.

Coating Range

We have facilities to provide coating solutions at both the plants.

COATING PRODUCTS RANGE
Types of Coating Range of the Line Pipe Size Capacity (Millions per sq.m per annum)
Fusion Bonded Epoxy (FBE Coating) 4" - 120" 3.9
3 Layer Polyethylene/ 3 layer Polypropylene coating 4" - 120" 3.9
Coaltar Enamel Coating 4" - 56" 1
Internal Epoxy Flow Lining/Painting 12" - 120" 2.9
External Cement Mortar Coating 12" - 84" 2
Internal Cement Mortar Lining 16" - 84" 2

Lsaw Hsaw Coating Pipe Price in India | Lsaw Hsaw Coating Pipe Latest Price | Enquiry For Lsaw Hsaw Coating Pipe PriceTo find out more about our Lsaw Hsaw Coating Pipe, and get more information please fill enquiry form and one of our sales representatives will contact you.

Industry We Serve Inconel Pipe Tube, Monel Pipe Tube, Hastelloy Pipe Tube, Nickel Pipe Tube, Alloy Steel Pipe Tube and Stainless Steel Seamless Pipes Tube Tubing Tuberia Supplied  Architectural & General Engineering, Automobiles Industry, Breweries & Distilleries Industry, Cement Industry, Chemicals Industry, Dairy & Food Processing Industry, Fertilizers Industry, Heat Exchangers Industry, Oil Companies, Petrochemicals & Refineries, Power & Nuclear Energy / Atomic Energy, Railway Industry, Ship Building Industry, Solvent & Pulp Industry, Submersible Pumps Industry, Sugar Industry, Textile Machinery & Processing Houses etc..

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Client testimonialAfter using a lot of local Alloy Steel suppliers, GTC is now our preferred supplier of ASTM A335 P11 Pipe & ASTM A 335 p22 Pipe. They provide great customer service and best pricing of Alloy Steel Seamless Pipe in INDIA
ADEDAYO SOLOMON ODEYEMI, Oilpro Oil and Gas Limited (Nigeria)


Client testimonialIn Gautam Tube, I can call the guys at any time and they respond to our requirements quickly. When the emergency is there & you need it urgent they deliver immediately. We appreciate & must Say Gautam Tube is Specialiest Manufacturer of Alloy Steel Boiler Tubes In INDIA
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Client testimonialWe are very proud to be associated with Gautam Tube Corporation they deliver outstanding service and high quality SA 335 P11 Pipe & SA 335 p22 Pipe at the right price. We have no doubt that choosing GTC was the right choice!!
Wilson Lee Flores ,Supply Link Impex International, Inc.,Philippines


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